If you want to invest in a fertilizer production line, two -vocal extrusion line of granulation - Good choice for you. It can be considered as a production method with low investments, low level of pollution and high return in the industry for the production of fertilizers.

Disk granulator

Extrusion granulation production line.

Decision: Roller granulation line

  • Performance: 1-30 T/hour.
  • Price: 390 000 rub. – 66 000 000 rub.
  • Raw materials: feces, Organic waste, NPK, Ammonium sulfate,…
  • Scope: Complex fertilizer, Organic fertilizer, Snowmer, Ammonium sulfate…
  • Production line process: Dosage, crushing, mixing, granulation, screening, Coating, package…

The production line of extrusion granulation can produce a wide range of complex fertilizers, and the raw materials used are also relatively wide. Currently, there are more 20 types of materials, which were successfully used in the production line of extrusion granulation. Azmic nitrogen is included in nitrogen fertilizers, The urethra, ammonium chloride, Calcium nithera and others. Phosphorus fertilizers include ammonium phosphate, General calcium, Heavy calcium, Powder of phosphorite flour etc.. Potassium fertilizers include potassium chloride and potassium sulfate. At the same time, such elements can be added, How boron, Iron, copper, zinc i Manganese. He can not only produce multi -element composite fertilizers for you, but can also be used to granulate magnetic fertilizers and rare -earth fertilizers.

The composition of the two -valve extrusion line of granulation.

The production line of two -wound extrusion granulation can be granulated at room temperature. The extrusion granulation line can directly press dry powder materials into granules. Its production process usually includes ingredients, mixing, feed, granulation, screening, packaging and so on. Compared to other production lines The necessary equipment requires less investment.

Production line of two -wound extrusion granulation, which we offer you, includes an automatic dosing system, disk mixer, feeder, Two -willed granula, Drummering car And Automatic packaging scales. It also includes several mobile strip conveyors.

You put raw materials, which you use, In different bunkers for dosing. The system performs accurate dosing in accordance with pre -set procedures. Proportional materials are evenly mixed with a disk mixer, and then sent to the feeder. The feeder can evenly serve the material as a granulate roller for granulation. Ready -made granules pass through sifting a drum sifting machine, and qualified granular fertilizer is eliminated. Then you can pack these fertilizers through the scales for packaging. The role of the strip conveyor is, To combine various processes for you.

If your budget is sufficient, We can also equip you with additional equipment to expand your production capacities.

Three extrusion lines of granulation of various performance.

These extrusion lines of granular are designed for production needs of various scale, providing flexibility and efficiency.

Extrusion-line-grain-2t

Extrusion line of granulation 2t/h

Line-ExistStan-Graining-4-8-8-h

Extruse granulation line 4-8 subject

Линия-экструзионной-грануляции-10-15 т-ч

Extruse granulation line 10-15 subject

  • Excessive granulation line with performance 2 Tons/hour

Line, equipped with two two -wound granulators, focused on small batches and individual production tasks. Ideal to meet the individual needs of specific customers. Due to the fast switching function, the production line can effectively switch between different categories of products. It reduces switching time. At the same time, we enhance subtle control over the granulation process, so that each batch of products meet high quality standards. and effectively reduce waste.

  • Extrusion line of granulation with performance 4-8 tons/time

This high -performance extrusion line of granulation is equipped with four two -vale granulators. It has a flexible production capacity and is suitable for average system systems. You can flexibly configure production in accordance with the demand for orders, To respond to market changes. The modular design accelerates the replacement and maintenance of equipment parts. This reduces downtime and increases performance. Besides, By optimizing the storage and delivery system of raw materials, the production line ensures the continuity and stability of the supply of raw materials. Thereby improving the quality of products.

  • The extrusion line of granulation 10-15 tons/time

Line, Equipped with six two -wound granulators, Designed for large -scale and volumetric supplies. Is able to effectively maintain the production of your large volumes of orders. An intellectual production system was introduced on the production line, providing fully automatic control. It allows you to track the production process in real time and optimize the operation parameters. Besides, We have developed for him effective solutions in the field of logistics and distribution. Provide the possibility of quick shipment of finished products from the warehouse and timely sending to customers or subsequent production links.

What are the requirements for powder raw materials in the line for the production of roller extrusion granulation?

The entire production line is made specifically for you from anti -corrosion and wear -resistant steel. It has strong applicability and is suitable for processing various chemical materials. However, when choosing raw materials for the production of complex fertilizers, it is necessary to pay attention to two aspects. Firstly, You cannot use materials, which are dangerous, or materials, which, when mixed, create hazardous substances. On the other side, You need to choose the material in accordance with your needs. For example, urea and Ammonium sulfate can become a source of nitrogen in fertilizers you produce. Monoammonyfosphate and diammonyphosphate provide a phosphate element. Potassium chloride and potassium sulfate are rich in potassium.

Available raw materials for the two -vocal extrusion line of granulation
Line-production-sulfate-ammonium

What are the advantages of the two -valve extrusion line of granulation attracts you?

Compared to other production lines, Two -vowline line of extrusion granularity is the best investment choice for you. Why are you saying so, There are the following reasons.

Low power consumption.

Granulation in a two -wound granulator is carried out at room temperature, In comparison with other granulation methods, no measures are required, Such as drying.

No need to add a fastener.

The most commonly used method for the production of complex fertilizers is steam granulation. And this line uses dry granulation, You do not need to add binders. Save your value.

Low investments.

Lack of drying means, that you do not need to buy equipment for cooling and drying. Compared to other production lines, the technological process is easier. The production speed is high, A short payback period, You can start earning earlier.

Green and environmental protection, There are no three waste pollution waste.

Extruse granulation consumes electricity. The whole process is environmentally friendly, and there are no three waste pollution waste. Give your production in accordance with the development strategy of the enterprise to protect the environment.

Is it possible to replace the granulator in the production line with other equipment for granulation?

Certainly. In this production line, we have three most suitable granulators: disk granulator, Drum granulator and a roller granulator for your choice. You can consider the following three aspects:

  • Capacity. If you want to invest in a small line for the production of complex fertilizers, You can choose one of these three types of granular equipment. If you want to produce on a large scale, We recommend that you choose a drum granulator.
  • Degree of granulation. If you want to achieve a relatively high degree of granulation, We recommend that you choose a disk granulator or double roller granulator. They can achieve the degree of granulation more 93%. Help you reduce the amount of the returned material in the production process and quickly complete the production of granules of fertilizers.
  • Price. Among the three granulators, the two -wool granulator has the lowest cost. Since dry granulation is used, The process of drying and cooling is not required.
Three production lines for rollers, discs and drums

Can you add other equipment to this line, To help your production?

Of course you can, No problems. You can add round machine for organic fertilizers, To help you make granular fertilizer more beautiful. You can also add several granulators, to expand their production capacities. If your budget is sufficient, We can provide you several options for your choice.

What should you do if the accessory is damaged?

In the production process, some rapidly intelligent parts wear out and corrode after a long time of work. Can no longer be used and requires replacement. At this time, you need to contact the manufacturer to distribute. But sometimes there may not be a reserve at the factory. In this case, your production will seriously suffer.

We recommend that you prepare in advance spare fast -significant details. When the equipment fails, it can be replaced in time. After replacement, you can in no hurry to contact the manufacturer to repair the original. The whole process is delayed for only two to three hours, which does not greatly affect your production.

To receive a commercial offer and more detailed information about the production line of two -wound extrusion granulation, you can send us advice on Email At the next address.

Panoramic view of the production line of extrusion granulation with a double roll

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